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CONCRETE-DEFECTS




con-tec ventures

Defects slabs

Slab cracks

crazing and map cracking

-often caused by hot weather setting up the concrete too quickly

-improper curing

-improper reshoring

-cracks form from inside corners of columns and walls the weak point of the slabs

prevention... 

-groove or saw before concrete cures around columns and every 15 meters

-insure slow curing during warm weather, by ponding or covering with wet burlap or by spraying with a sealer

dusting

-too much water at surface

-drying with fossil fuels and improper ventilation cause the carbon dioxide to mix with the calcium hydroxide  forming calcium carbonate to form as a weak top layer

prevention

-do not over work concrete bringing too much water to surface

-when heating in  a hoarded situation make sure that there is a fresh air supply

scaling

caused by trowelling before bleed water is gone

-or chemical deicers

-excessive bleeding from side of form

spalling

caused by premature stripping and improper stripping techniques

voids

-voids beneath bucks and blockouts

- fill under bucks from one side if filled from both sides voids are usually formed

Wall 

air pockets

Caused when feeding concrete around window(blockouts) bucks...

prevention...feed concrete when pouring  from one side only and vibrate through until full on other side

efflorescence

white crystalline growth caused by chemicals in mix sweep it away no real cure

honeycomb

coarse aggregates and air spaces often caused by  over vibration on a poor seam bleeding or not vibrating enough

prevention

-vibrator must extend at least 150 into previous lift 5 seconds
-make sure all seams are tight and all corners are well cornered locked